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2001 Harley Touring Factory Service Manual DOWNLOAD

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2001 Harley Davidson Touring Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement, FLTR, FLTRI, FLHTCUI, FLHTC, FLHTCI, FLHT, FLHRCI, FLHR, FLHRI. This download manual covers everthing for your bike including everthing you need to know about your starter with diagrams, pictures and step-by-step procedures in repair and overhaul incluidng: Specifications, general information, operation, exploded views, wiring/wire diagrams, removal, installation, disassembly, testing and repair.

Electric Starter

5.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Starter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.3 Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.4 Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.5 Starter Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.6 Starter Jackshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

The starter is made up of an armature, field winding assembly, solenoid, drive assembly, idler gear, and drive housing. The starter motor torque is increased through gear reduction. The gear reduction consists of the drive pinion on the armature, an idler gear, and a clutch gear in the drive housing. The idler gear is supported by rollers and the clutch gear is part of the overrunning clutch/drive assembly. The overrunning clutch is the part which engages and drives the clutch ring gear. It also prevents the starter from overrunning. The field windings are connected in series with the armature through brushes and commutator segments. The starter relay is a non-repairable part and must be replaced if it malfunctions.

1. Field wire
2. Thru-bolt (2)
3. Field coil
4. End cap
5. End cap screw (2)
6. Brush spring (4)
7. Brushes
8. Brush holder
9. Armature
10. Armature bearings
11. Drive housing mounting screw (2)
12. Lockwasher (2)
13. Drive housing
14. Solenoid housing
15. Drive assembly/overrunning clutch
16. Idler gear
17. Idler gear bearing & cage
18. O-ring
19. Spring
20. Shaft
21. Return spring
22. Ball
23. O-ring (2)